NXT GIOX - Hardware Installation Guide

NXT GIOX - Hardware Installation Guide

1.0 Introduction

The GIOX unit can be used either for elevator control or for large scale general I/O (you cannot perform both functions on the same GIOX unit). It is made up of a motherboard, input modules, and output modules, all mounted to a back plate. The unit can be ordered with a Keri enclosure or be mounted directly to a surface.

The mother board has slots to accept up to 8 modules in any mix of input units and/or output units. An input module has 8 dry-contact inputs; each input is capable of being supervised. An output module has 8 relay outputs.


Mercury Powered NXT controllers can accommodate 1 GIOX unit on each Bus. The first GIOX unit must be on Bus 1, the second on Bus 2, up to Bus 4 (with a 4D controller). Elevator Control and general I/O are currently supported on Mercury Powered NXT controllers.


Standard NXT controllers can accommodate up to 4 GIOX units, 1 per Bus, with no restriction on Bus connection order. General I/O is currently supported on Standard NXT controllers; Elevator Control is NOT supported.


If you are using output modules, the GIOX must be powered by a separate, stand alone power supply as the NXT controller, via its RS-485 bus, cannot provide enough power to support a fully energized output module. When an external power supply is used, power via the RS-485 bus is ignored.


2.0 Unit Layout and Module Installation

The GIOX unit comes with the Motherboard already mounted to the Back Plate. Mount Input and Output Modules in a manner that makes your wire routing easy to manage.

GIOX Backplate

There is a 2x5 header on each Input and Output Module that plugs into a corresponding connector on the Motherboard. There are 8 plug-in locations on the Motherboard. Modules can be placed in any order and in any location on the Motherboard. All Modules are secured using 6-32 screws, supplied with the individual modules.

Note: Keri strongly recommends not moving modules between locations once the installation has been done and hardware configuration has been performed in Doors.NET.

The RIM connection is made by aligning its 2x2 header and three stand offs to corresponding locations on the Motherboard, then pressing into place.


2.0 Unit Wiring

To Motherboard

Wiring to Motherboard

Applications requiring Output Modules require an external +12 VDC power supply be used, TB62 (remove the power connection from TB61). The Motherboard automatically detects this and turns D16 ON if an Output Module is plugged in and an external supply is not used. When an external power supply is used, power via the RS-485 bus is ignored.


Any number of Input Modules can be installed using the standard power via RS-485 from the NXT controller. 

A standard Tamper Switch can be connected to TB63. Attach an optional Tamper Relay Board to TB64 for UL-294/CSA Class 4812 support. These TBs should be jumpered if these options are not used.

 

Table 1: Motherboard LEDs

LED Number
Purpose
D4
RS-485 Comm
D7
Relay Power ON
D8
Relay Power OFF
D9
Fuse OPEN / Power Reversed
D12
Motherboard Power ON
D13
Diagnostic
D14
Reserved
D15
Reserved
D16
Power Fault
D17
Tamper ON
D18
Emergency Switch ON

 

To Input Modules

GIOX to Inputs


All inputs are dry-contact inputs.

All inputs are capable of 3-state and 4-state supervision. Please refer to the 3-State and 4-State Supervision Wiring for NXT Controllers application note (p/n 01228-001)

for information on using supervision.

 

Table 2: Input Module LEDs

LED Number
Purpose
D1
Module Power ON

 

 

To Output Modules

GIOX to Outputs

 

Table 3: Output Module LEDs

LED Number
Purpose
 
D1
+12 VDC Power ON
Lit when external power is used
D2
Relay 1 ENERGIZED
 
D3
Relay 2 ENERGIZED
 
D4
Relay 3 ENERGIZED
 
D5
Relay 4 ENERGIZED
 
D6
Relay 5 ENERGIZED
 
D7
Relay 6 ENERGIZED
 
D8
Relay 7 ENERGIZED
 
D9
Relay 8 ENERGIZED
 
D10
+5 VDC Power ON
Lit when RS-485 bus power is used

 

Output Protection

Transorbs are provided with the Output Module ship kit. They are used to protect the GIOX unit from voltage spikes induced on the output wiring by absorbing the excess voltage and slowly releasing it back into the circuit. Keri strongly recommends wiring in the transorbs provided with the GIOX ship kit. Refer to the Transorb Wiring Diagram below.

GIOX Transorbs

Wiring diagram also applies to second relay on terminal block.

 

Note: The Transorbs that Keri provides are non-polar; they can be installed in either orientation.

 

Isolation Relays

For locking devices that may induce heavy voltage spikes – Mag Locks and devices with heavy-duty solenoids such as turnstiles, vehicle gates, and overhead doors – Keri recommends using isolation relays. Keri has an Isolation Relay Kit (p/n IRP-1) for these applications. For detailed information please refer to the IRP-1 Isolation Relay Installation Guide (p/n 01833-001).

 

3.0 Specifications

Dimensions

Stand Alone Unit with Back Plate

• 15.45 inches wide by 11.56 inches tall by 2.00 inches deep

Unit in Standard Enclosure

• 17.25 inches wide by 15.25 inches high by 6.75 inches deep (including enclosure cover)

 

Power and Current Requirements

Power

• 10 to 14 VDC @ 3.0 A (maximum current draw for a fully loaded GIOX unit)

 

Current

Mother Board

• 100 mA (Mother Board only)

• 200 mA for attached RIM and Reader

 

Input Module

• 75 mA per Input Module

 

Output Module

• 300 mA per Output Module

 

Output Relay Contact Rating

• 1 A @ 24 VDC

 

Operating Conditions

• 32°F to 150°F (0°C to 60°C) – 0% to 90% relative humidity, non-condensing

 

Cable Requirements

The current demands of the GIOX motherboard, requires the GIOX unit be the only unit on the

RS-485 bus line. The total cable run distance should be no more than 500 feet from the controller (if the GIOX is being powered from the controller). If the GIOX module has its own, local power-supply and you are using Belden 9501 cable then the maximum cable run distance is 1200m/4,000feet.


Note: If you are powering the GIOX from the controller (if only input modules are used)Cable resistance causes a drop in voltage at the end of long cable runs. Ensure the

appropriate power and current for your device is available at the device at the end of the cable run.

Heavier gauge cable reduces this affect.


RS-485 bus runs can daisy-chain together an NXT-GIOX and NXT-Reader on one line. The total cable run distance should be no more than 500 feet from the NXT controller for runs with GIOX modules and no more than 1,000 feet for reader-only runs.


Connection


Run Length


Purpose


Conductors


Shielded


Stranded


Twisted Pair


AWG


RS-485 from NXT controller to NXT GIOX (with or without an NXT 1R/3R/5R reader)



Up to 500 feet (150 meters)


Power



2


N


Y


N


18

Data

2
Y
Y
Y
22 or 24


RS-485 from NXT controller to NXT 1R/3R/5R readers


Up to 1,000 feet (300 meters)



Power


2


N


Y


N


18

Data

2
Y
Y
Y
22 or 24


Controller Power, Inputs, and Outputs Cable Requirements

Connection
Total Run Length
# of Conductors
Shielded
Stranded
AWG
Controller Power
250 feet [a]
2
N
Y
18
Earth Ground
Shortest path [b]
1
N
N
18
Inputs and Outputs [C]
500 feet
2
N
Y
22
  1. To meet CE and C-tick regulations, the length of the controller power line can be no longer than 3 Meters (9.85 feet).
  2. Use the shortest possible path from earth ground point to PCB. Connect the earth ground only to the designated pin on the terminal block. This is important as all transient protection for the unit is made through this earth ground connection. For unit protection, the earth ground connection should always be made first.
  3. Values listed are minimums. Individual input and output devices may have more specific requirements.

Notes: 
  1. The Lock Output relay may require a heavier gauge of wire depending upon the current demands of the lock and the length of the lock wiring run.
  2. Cable resistance causes a drop in voltage at the end of long cable runs. Ensure the appropriate power and current for your device is available at the device at the end of the cable run. Heavier gauge cable reduces this effect.
  3. Keri does not recommend hot-plugging a Reader, RIM, GIOX or 4x4 into an NXT controller Intelliprox Blue controller. Remove power from the controller prior to connecting these devices.



    • Related Articles

    • NXT GIOX - LED Definitions

      With GIOX Firmware 01.00.21, the LEDs have the following functions: ​ USER LED2 - reserved for future use USER LED1 - reserved for future use DIAG - lit if board is REV B or older.  Current is PCB REV C, marked on back upper left. PWR FAULT - Current ...
    • NXT GIOX - Setup and Configuration in Doors.NET

      1.0 Using Standard NXT Controllers The NXT GIOX module is added to standard NXT controllers using Auto-configuration. The GIOX module is connected to the controller via one of the available RS-485 ports (these are labeled on a 4-door controller as ...
    • NXT GIOX Specifications

      Specifications Dimensions Stand Alone Unit with Back Plate • 15.45 inches wide by 11.56 inches tall by 2.00 inches deep Unit in Standard Enclosure • 17.25 inches wide by 15.25 inches high by 6.75 inches deep (including enclosure cover)   Power and ...
    • NXT GIOX - Base Plate

    • NXT GIOX - Elevator Control Wiring